QTP 200 is designed for manufacturing various kinds of plastic containers. The plastic film is fed from the roll unwind station to the heating station and then forming air and vacuum are used to form the primary container shape followed by a cutting procedure to complete the final product forming.
The transport unit equipped with chains is driven by a servo motor to convey the plastic film from the heating station to the forming station. The plastic film’s feeding length of every motion is regulated by setting the value on the control panel. The film is heated by electrical ceramic infrared heating elements to create the desired efficient heating result.
The forming station comprises of a top tooling bridge, a bottom tooling carrier and two pairs of conjugate cams. Conjugate cams are driven by a servo motor and designed to create up-and-down movement with a tilting motion. The 1-stage form and cut action produces a particular design of dimensional accuracy. The detached rimming unit completes the cup forming with a precisely trimmed rim.
The transport unit, the top tooling moving device and the bottom tooling carrier are driven by individually designated servo motors, making it easy for the operators to do the settings. The efficient IPC designed operation system makes it easy to operate the machine from the control panel and provides multiple data points on the production status and troubleshooting information.
QTP 100 is designed for processing various kinds of plastic films. The plastic film is heated into a soft and flexible film at the heating station. Forming air and vacuum are used to form the primary container shape at the forming station. Punching, stacking or die cutting are then required to finish the container mold into the final product.
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The forming station comprises of an upper and a lower frame, and four (4) guide shafts. The servo motor drives two (2) sets of toggle mechanisms. The rigid and lightweight sliders and the pneumatic counterweight system enable a slider to move quickly and with good stability. An efficient tool change system design facilitates smooth tool changes and easy-to- operate tool adjustments.
The steel rule punch equipment comprises of low density and rigid frames. Two (2) servo motors drive both upper and lower toggle mechanisms respectively. With this design and movement control, it ensures accurate slider positioning. The punching die is suitable for manufacturing complex shaped products, being also easy to install and adjust.
The stacking station consists of clamping, pusher sliders and adjustable pusher bars. It is suitable for stacking various shapes and designs of containers or lids without complex tools.
The product is clamped by the clamping frames and then pushed down to the conveyor belt by the pusher bars, which are on the pusher sliders. The suction pads on the pusher bars hold the product firmly and release it onto the conveyer belt steadily. The finished product is stacked into the preset quantity and delivered to the packing section by the conveyer belt.
Punch machine comprises of rigid frames and guide shafts.
The guide shafts make the slider reciprocating movement steady. The double
plunger guides’ design decreases the lateral force from the levers and provides accurate slider movement . Additionally, the dynamic balance device reduces the inertial reciprocating movement and provides the stable punching operation under high speed operation and thus reduces unwanted vibrations and improves the punching form accuracy. This machine design also enables quick changes of the punching die set.